Handy Hints & Tips

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Takata Airbag Recall Documentary

by GiveMeABreak » 06 Mar 2025, 17:55 » in Citroën
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Given the number of 'After-sales campaign' notices concerning Takarta Airbags I have been made aware of when looking up parts from PSA for members, I thought I would post a link to the following documentary that may be informative concerning the issue with these igniters.

According to Takata, the chemicals in the airbags’ explosive charge can...

Last post

My DS5, VF7**************[VIN obfuscated, can be read by forum staff] should be eligible for recall, but my vehicle is in China and I cannot find the corresponding service provider. Could you please contact me officially and tell me how to handle this? ????_20251024002629_33_148.png
Replies: 28
Views: 65997

Last post by Wusw
23 Oct 2025, 17:32
PSA Electrical Diagrams - Wiring & Symbols Codes Index

by GiveMeABreak » 09 Dec 2023, 17:48 » in Diagnostics

PSA Electrical Diagrams - Wiring & Symbols Codes Index

The following will cover most basic equipment, but will exclude later systems & Tech.

PSA Electrical Diagrams Introduction - Function and Constitution of Codes
PSA Electrical Diagrams - Coding of Functions
PSA Electrical Diagrams - Component Coding
PSA Electrical Diagrams -...

Replies: 0
Views: 127955

Last post by GiveMeABreak
09 Dec 2023, 17:48
Citroen, DS Automobiles and Peugeot Official Part Number Requests

by GiveMeABreak » 15 May 2021, 13:55 » in Citroën
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First post

Parts Service Announcement - 21st March 2025

Please note that there is a temporary disruption to our 'Parts Service', so we will be unable to provide any official parts for members at the present time. Please refer to the Post HERE for further info

Last post

Disruption to Parts Service

As you may be aware, the consolidation of the old PSA to the Stellantis Group systems has resulted in both a merge of data tools and a requirement to migrate PSA accounts to Stellantis Systems.

This has caused some problems for organisations like ours and the Team are currently looking at the best way forward. This...
Replies: 3080
Views: 983294

Last post by GiveMeABreak
21 Mar 2025, 10:53
Airbag, Dashboard, Seat Belt & Airbag ECU Repairs

by GiveMeABreak » 24 Jun 2020, 17:01 » in Useful links
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First post

Just for members to be aware that airbagteam.com based in the UK are offering a 10% discount to FCF members on any of their services.

The FCF does not endorse any company directly, but thought this would be of use to members.

Full details of their services and the discount can be found here:

Airbag, Dashboard, Seat Belt & Airbag ECU Repairs

Last post

I don't have knowledge of the Peugeot, but the issue of a loose connection is known with several makes of car.
I doubt the piece of plastic holding the cable to the floor will cause an issue with the air bag light, but an intermittent loose connection in the plug and socket almost certainly will. Check for a good electrical connection within. Look...
Replies: 78
Views: 361572

Last post by Stonehopper
14 Mar 2026, 06:55
Important Information concerning access to PSA parts data

by xantia_v6 » 19 Mar 2020, 04:19 » in Forum News, Announcements and Issues
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As some of you may already have realised, PSA (Citroen, DS Automobiles & Peugeot) have this week (from 16/03/2020) decided to close off free access to parts information.

The public version of PSA's ServiceBox, which is the official source for parts and information has had a freely accessible parts system for registered garages, and individual...

Last post

Please note: This Thread is now Locked.

Please Make All Your Citroen or Peugeot Parts Requests Here

All parts requests from this topic have been moved there.
Replies: 88
Views: 347049

Last post by GiveMeABreak
14 Nov 2021, 07:21
New PSA Heritage Parts for Classic Cars

by GiveMeABreak » 11 Oct 2019, 16:18 » in Citroën

First post

Parts for Classic / Older Citroen, Peugeot Renault Vehicles

This may be of interest to Members with older vehicles where getting parts is a struggle and for those not already aware of the site.

PSA are embarking on a project to provide some supplies of original and re manufactured parts for older vehicles and classics, and have made it a...

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anti-virus is blocking.......

Replies: 7
Views: 100604

Last post by Stickyfinger
16 Sep 2024, 21:28
Revised Easydiagnostics Discount Procedure

by GiveMeABreak » 03 May 2018, 17:22 » in Forum News, Announcements and Issues

Please note that there is a new procedure in place for members wishing to take advantage of a 15% discount off products from Easydiagnostics.

The old discount code that was entered into the checkout is no longer valid, as a result of the code being propagated over the Internet.

After discussions with Jim from ED today, we have agreed a new...

Replies: 0
Views: 100355

Last post by GiveMeABreak
03 May 2018, 17:22

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Car Snow Clearance

by ACTIVE8 » 18 Dec 2010, 12:36

First post

If your car is covered in snow as mine is, and yes I have to get out later, which should be a right laugh with the way others do not cope with the snow.

Then if you are trying to clear the snow off the car, and at the rate its coming down it should be a long job, which I am not looking forward to, so to save time I will get that new soft brush we...

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No half measures:

Replies: 13
Views: 3949

Last post by myglaren
01 Jan 2011, 22:35
Reusing old/second hand remotes.

by Rockley Lock & Safe » 27 Dec 2010, 07:57

There seems to be a bit of interest on the forum on reusing old/second hand remotes, I remembered I had seen some information but forgot where.

Those handy with the soldering iron should be able to follow the instructions.

I still think that a new remote would be better though.

Replies: 0
Views: 2174

Last post by Rockley Lock & Safe
27 Dec 2010, 07:57
Xantia 2.0 CT Dipstick

by ACTIVE8 » 26 Aug 2010, 13:52

First post

I had found that previously that the dipstick didn't fit too well due to the top yellow part getting older, and not staying secure.

Well the other day I went to check it, and the plastic broke apart, so now I had to renew it.

I ordered one from the main stealer, and was very pleased with it, as it was now a good secure fit in the dipstick tube....

Last post

Prior to having to change the dipstick, it had the habit of, with not being too secure, of coming up out of its tube.

If I had been aware of the bargain price (from the main stealer), and how much more secure a new one is in the tube, I would have been down to the main stealer sooner!

Replies: 12
Views: 3817

Last post by ACTIVE8
22 Dec 2010, 02:09
FOUND the right Caliper rewind Tool for an Xantia.

by falling-out-with-my-car » 08 Apr 2009, 11:07

First post

Hi, after much research conducted mostly by Vince a Manager @ GSF auto factors, we have found a compatable Caliper rewind Tool for the Citroen Xantia, THIS WILL NOT WORK WITH THE C5, sorry to shout but the C5 one has a left hand 3/8 thread not a right hand one. NOTE THIS DOES NOT FIT MY MK2 XANTIA after all that effort, please see the post below...

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Although I now have an air operated brake rewind kit that has an adaptor to fit almost any car, I used a crafty little dodge to rewind the pistons on my HDI.

The end of a 3/8 drive extension bar on a ratchet ! The 3/8 square end fits very neatly into the recess around the outer part of the piston and the ratchet allows pretty rapid winding back !

Replies: 11
Views: 5640

Last post by HDI
21 Dec 2010, 14:58
HDi Glowplugs - Indicator Operation

by spider » 19 Dec 2010, 19:27

First post

More a reference than a 'hint' but the issue of Why does my glowplug indicator not work comes up often enough to justify this I think.

The following applies to the DW10 (2.0HDi) although others such as the 1.4 and 1.6 will be similar.

In my experience, its difficult to see the 0.5 second illumination, usually the supply to the circuit has been...

Last post

although at minus 12 last night my glowplug light didnt illuminate at all. car did start and drive brilliantly in the cold conditions excellently.

The HDi has reclaimed its thrown as my favourite car ever. The V6 has lost this battle

Replies: 2
Views: 3233

Last post by Chris570
20 Dec 2010, 12:02
RESYNCING CITROEN KEYS "reprogramming remote central l

by boristhespie » 11 Dec 2010, 15:08

Found this Online.

Hope it can be of help.

SARA, PICASSO, Xantia, SYNERGIE, EVASION

CENTRAL DOOR LOCK (1 BUTTON PLIP KEY)

Procedure

1. Ensure that all the doors are unlocked using the key.

2. Press and hold the remote button until the LED stops flashing.

3. After releasing the button, the LED will light constantly.

4. Press the...

Replies: 0
Views: 5761

Last post by boristhespie
11 Dec 2010, 15:08
How to Prepare Your Car For the Winter

by Winnie » 25 Nov 2010, 06:03

First post

How to Prepare Your Car For the Winter
When winter approaches there are some basic things you must do to make sure your vehicle remains reliable and safe. If you live in a warm climate you should do these things on a regular basis anyway for the same reasons!
1.Have your cooling system cleaned and flushed, and new antifreeze put in.
1.A thorough...

Last post

Thanks for the winter tips :)

Apart from a new battery i think my C5 s up to coping with this winter.

Its a white out here this morning and its just started snowing again, i cant see it lasting long but its no doubt going to slow my commute down this morning :?

Replies: 1
Views: 2160

Last post by Citroenmad
25 Nov 2010, 07:04
Louder iPods

by Xaccers » 03 Oct 2007, 01:46
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Having SX Xantias, I'm blessed with in car radios with iPod sockets.
I've always found that even with the iPod set on full volume, I have to crank up the volume on the radio so there's a lot of background hiss.

Turns out that on European iPods, there's a restriction on the output volume to save our children's precious hearing.

You can remove...

Last post

I got a Blaupunkt from the scrappie with an input socket last month. It's pleasing. Not so very loud with an iphone, unless turned up high... the radio blasts on if I switch modes. Had to get rid of the nice dropdown cover though.

I could turn up the iphone more, but it drains the batteries faster. It is possible to have all the songs volume...
Replies: 29
Views: 9924

Last post by John Plum
06 Nov 2010, 23:37
XUD Tachometer

by spider » 29 Oct 2010, 12:13

Although normally reliable, they can stop working or work intermittently.

The first thing to check is that the sensor itself has not worked loose, as they are sometimes only held in with a plastic clamp. It's not terribly visible although you can do it from above, it may be easier from underneath.

Examine the clamp too, as on some the bolt to...

Replies: 0
Views: 2493

Last post by spider
29 Oct 2010, 12:13
Tailgate wiring / piping

by spider » 24 Oct 2010, 18:14

If you should need to replace the hatchback / tailgate wiring (or perhaps the rear wash piping or anything not too directly accessible) here's a couple of tips:

1. Tie a good piece of string to it, so when you pull it out, the string 'replaces' it. Usually works quite well. Carefully tie new wiring to string (actually tie string to wiring) and...

Replies: 0
Views: 1845

Last post by spider
24 Oct 2010, 18:14
Home made bleeder for XUD cooling system

by chizzy » 29 Oct 2004, 04:06

First post

Old one litre oil or coolant bottles are much easier. Cut off the bottom, slip a suitable sized o ring (old ZX bottom rad union) over the neck and wedge into the filler aperture on rad. Works a treat.
SC

Last post

You can use a Pressol funnel as a header tank. One of the big orange ones with a long flexible spout. This is the type. I'm not sure if it's the same size as the one I used today:-

I got the idea of using the funnel from somebody posting on here. You can use the funnel by wedging the tapered part of the spout into the filler neck. This works,...

Replies: 4
Views: 5229

Last post by the_weaver
07 Oct 2010, 03:14
Steering wheel removal

by spider » 03 Oct 2010, 16:35

First post

Couple of quick tips:

Firstly, air bag wheels. Disconnect the battery and wait at least 10 to 15 minutes before attempting to remove the airbag. Take care not to damage the wiring / rotary switch as you work further too. Store the airbag unit safely out of the way.

Secondly, although this is really obvious it is easily forgot. Always leave the...

Last post

I was going to say, I won't say how I know :oops: :oops: :oops:

Replies: 3
Views: 2320

Last post by spider
03 Oct 2010, 18:08
Cleaning a headlight using Autosol polish

by VertVega » 06 Sep 2010, 18:02

First post

Here's a demonstration video from YouTube, showing how to clean a headlight
using Autosol polish --> Cleaning a headlight using Autosol polish by ThePolishGuy1.

-------------------------------------------------
myglaren , Thanks for the tip :wink:
-------------------------------------------------

Last post

He doesn't sound Polish, I'd guess that he was American :)

I used to think my ex was Polish, but when she took a week to hoover the downstairs I realised she was a Slovak.

Replies: 6
Views: 2785

Last post by Xaccers
12 Sep 2010, 19:07
Xantia 1.9TD and 2.1TD Aux Belt Tensioner Replacement

by CitroJim » 28 Dec 2008, 09:20

First post

The spring loaded auxillary belt tensioner as used on the later (aircon) 1.9TD and 2.1TD fail due to the needle roller bearings failing and digging into the bearing sleeve, causing it to eventually seize. It gets notchy to begin with.

The tensioner can be replaced in-situ with minimal dismantling but access is poor. Here is how.

The correct GSF...

Last post

Hi Greg1100 did you get a spring yet? I'm sorting mine asap and if the spring on mines ok you are welcome to it.i'l check to see if hole round and not elongated but that's not the problem on mine it the bearing/wheel that's gone so should be ok?

Replies: 14
Views: 10283

Last post by dieseldoggy
22 Jun 2010, 09:13
sticking headlamp lenses

by scratcher » 02 May 2010, 13:00

First post

Hi, a good mastic / adhesive for sticking a lens of my GSA headlight to the reflector part. The original 'gunge' was quite thick. I don't want the lens falling out as they are hard to replace. They are supposed to be permantely bonded. I am close to getting this car on the road. Have had two before one for 11 years, one for for10 years. Gerry

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I used a clear high modulus glazing silicone sealer - IIRC it was Evode * on my Volvo, never had any problems afterward.

Stuck the new windscreen in with the same stuff but black.

* they make Evo-Stick

Replies: 1
Views: 1801

Last post by myglaren
02 May 2010, 13:10
Rear Bumper Mount(s)

by ACTIVE8 » 28 Apr 2010, 17:16

If you are contemplating removing your Xantia rear bumper.

Then please allow enough time to do it!

I have had to take the rear bumper off recently, and the worst part of the job was trying to undo the top mountings that can be seen through the hole at the back of the wheel arch liner.

This job can catch you out if you don't expect the fastners...

Replies: 0
Views: 1591

Last post by ACTIVE8
28 Apr 2010, 17:16
Removing/Replacing Xantia Front Seats

by CitroJim » 02 Apr 2010, 09:15

First post

Removing them can be a pain because the plastic pads the seat rails sit on can be very tight on the threads of the mounting bolts; often needing counter-holding when undoing the bolts.

Drill the holes in the pads out to 8mm so the bolts are an easy fit in the pads and replacement (and any subsequent removals) of the seats will be a doddle.

Last post

So if an owner wanted to fit the higher spec electrically adjustable seats, into a car that did not come with them would it be possible?

Yes this is possible, but no not all xantias have the wiring in pace to make this easy! Only cars which would have had the option of electrically adjusted seats would have the wiring i believe.

I put leather...

Replies: 3
Views: 2130

Last post by davetherave
26 Apr 2010, 21:20
Where to buy new washer supply hose from

by vince » 20 Mar 2010, 22:17

First post

Just discovered this the other day.

Needed some new washer supply hose for my 95 Xantia (narrow clear piping)

My local pet shop had it :D no doubt for pumps etc in fish tanks....89p a metre :wink:

Last post

Pm me your home address Vince and I'll post a suitable pipe to you, the secret is to use a cable tie to locate the pipe to the bonnet hinge and prevent it becoming trapped.

Replies: 3
Views: 1895

Last post by DickieG
26 Mar 2010, 22:25
Simple tyre pressure test

by MikeT » 25 Oct 2009, 14:25

First post

I picked up this handy tip which helps us get the correct pressures in our tyres. While the handbook gives us a cold spec to aim for, allowing for variations such as load etc, it is just a basic guide and a poor one at that IMO as differnt tyres have different characteristics.

So here's a simple tip to judge for yourself if each tyre needs more...

Last post

Sorry I didn't notice reply before - I wasn't ignoring you

I found ordinary chalk wore off too quick but initial impression were pressures were good.

I'm currently looking for one of those greasy yellow chalks to make the marks more lasting so I can go for a proper hoon.

Interesting notes on what could distort the results though, I hadn't...

Replies: 2
Views: 2682

Last post by MikeT
13 Mar 2010, 12:06
Rust removal

by lexi » 28 Dec 2009, 12:20

First post

This is a handy method for objects that will come off the car.

Take a PLASTIC bucket with enough water to cover the object. Throw in a couple of tablespoons of Washing Soda. Take a battery charger. Put Neg terminal onto the objectbeing cleaned. This will be the Cathode. The Positive goes to a bit of scrap mild steel..this is Anode. Make sure...

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One question though, what is Washing Soda

It`s Sodium Carbonate Colin.

The advantage to this method is that none of the metal is eaten (as with acids) .......ONLY the rust. It is used by Horologists on tiny parts that cannot stand acid or abrasion.

Replies: 5
Views: 2830

Last post by lexi
09 Feb 2010, 18:50
206 brake lights stuck on

by spider » 05 Jan 2010, 14:57

This is not that uncommon on RHD 206's

The fix is very easy though normally. Although there is a switch on some models fitted to just above the brake pedal, that's not the one ;)

Look up above the passenger footwell area, you`ll see the brake linkage and the real brake light switch here.

What normally happens is it gets accidentally kicked by...

Replies: 0
Views: 1864

Last post by spider
05 Jan 2010, 14:57
Stop car ramps from slipping

by Nomad » 15 Sep 2004, 00:55
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A very good idea, thanks
Tony

Last post

I once hammered four high quality hard masonary nails with almost no heads into my concrete parking space, behind the ramps, to hold them still. I worked on the car for a couple of days, removed the ramps and completely forgot about the masonary nails. A couple of days later I was sitting in the driving seat, just about to reverse out over the...
Replies: 15
Views: 7966

Last post by the_weaver
03 Oct 2009, 01:31
Removing hub nuts

by the_weaver » 02 Oct 2009, 01:30

Large front hub nuts, such as the 35mm ones on the ZX, can sometimes be difficult to remove even with a long bar. Part of the problem is that a lot of the force exerted is getting lost as you compress/expand the car's suspension against the rear wheels which are locked by the handbrake. To avoid this, use a chock on the front wheel, so that you...

Replies: 0
Views: 1771

Last post by the_weaver
02 Oct 2009, 01:30
Stuck brake disc?

by reblack68 » 09 Sep 2009, 07:42

First post

I recently changed the front discs on the C5. The N/S one, as they often do, took a bit of a clout to free it from the hub- but it came off OK.

The O/S one was a different matter. After hitting it to the point where bits started to break off it still wasn't shifting at all. Keeping it wasn't an option as it was now buckled. What could I do?

Once...

Last post

Thats the standard trick for pushing a stuck brake disc off. First time I had the problem was on a Merc 300E , my usual technique of using a deadblow hammer had no effect , few moments thought had me using a caliper retaining bolt from the back of the disc. Tighten a bit in one place , rotate the disc 90 degrees then tighten again and the disc was...

Replies: 1
Views: 1992

Last post by HDI
23 Sep 2009, 14:47
Cleaning a Xantia front and rear height corrector

by red_dwarfers » 26 May 2009, 17:21

First post

Removal, Cleaning and Refitting of a standard Xantia Front Height Corrector

You will need:
x3 Front Height Corrector Hydraulic Union Seals (Citroen P/N - 96085 785)
Purpose made 8mm flare nut spanner (an open end spanner will round the delicate unions!)
Spanner Set
Screwdrivers of varying lengths
Pliers
White grease spray

Removing

Secure...

Last post

Ay up!

I can't see the piccies at all!

Photo bucket which hosts the images probably was having problems again.

Replies: 6
Views: 18408

Last post by Xaccers
26 Sep 2012, 16:36
Simple sphere removal tool (chain version)

by VertVega » 16 Aug 2009, 22:35

First post

Here is a home made sphere removal tool which is easy to make and simple to carry in a toolbox.

Thing's you'll need:
- Bicycle chain (fit around sphere)
- Bicycle tyre inner tube (to wrap around sphere)
- Electric drill and drills for metal
- Grinder (like Dremmel tool)
- 1/2 socket wrench
- 1/2 socket (size like 24,25,..30 mm)

* Drill 2 holes...

Last post

There has been a discussion about a difficult rear sphere in the forum recently.
Yes, the rear ones are usually much more difficult, they dont live in a nice warm dry environment like the front ones and they corrode. That's funny. Here the fronts are usually tighter than the rears; certainly no corrosion to speak of!

The tool described above...

Replies: 2
Views: 2991

Last post by VertVega
03 Sep 2009, 16:37
engine degreaser

by Chevron Terry » 26 Jul 2009, 16:47

First post

Hi ,
I have found Mr . Muscle , oven cleaner , wonderful for cleaning the engine bay .
The foam is very clean product, with little mess .
Makesure you wear goggles though ! !
Terry .

Last post

I would take a look at the ingredients if I were you. If there's any Sodium Hydroxide, Caustic Soda or NaOH mentioned then be very careful with any aluminium or alloy it touches. This is great for dissolving fats and greases - and also aluminium!

Aluminium is an interesting metal as it will react with both acids and alkalis. It dissolves in...

Replies: 1
Views: 2144

Last post by Paul-R
27 Jul 2009, 15:59
XUD cambelt

by mark21td » 17 Apr 2009, 21:44

When changing the cam belt on an XUD use a paint roller (the long radiator one) to lock the crank into position, with this you don't need to remove anything and can slide it down behind the starter motor in seconds.
ALLWAYS DISCONECT THE BATTERY OR THE HANDLE WILL SHORT ON THE STARTER.
this can be used on all the XUD's 7's 9's and 11's (1.8, 1.9...

Replies: 0
Views: 2089

Last post by mark21td
17 Apr 2009, 21:44
Discount with Evans Halshaw Doncaster

by KP » 14 Apr 2009, 11:33

Their Contact number is 0845 0207 190

The discount varies for each part but they are willing to offer discount to French Car Forum members.

Speak to Martin as its a variable discount depending on part.

IE i just got quoted 10% off for my newer strut mount and the bellow :)

Result really as it makes the VAT I pay even smaller.

Oh and i have...

Replies: 0
Views: 1810

Last post by KP
14 Apr 2009, 11:33
XM/Xantia/Xsara/306 Lock Button Refitting

by addo » 13 Apr 2009, 07:46

- Just an addendum to the well-known method.

Remove the internal piece of your lock button (that bit which grips the wire's serrations and clips inside the button proper) then hold it upside down with some fine-nosed pliers.

Plunge the grippy end into boiling water until it loses the memory of being deformed. Allow a few seconds to cool, then...

Replies: 0
Views: 1808

Last post by addo
13 Apr 2009, 07:46
Advice for when changing a heater matrix

by DickieG » 18 Feb 2009, 23:07

I fell upon this useful link when looking at the Valeo website, after all you wouldn't want to have to change a heater matrix for a second time #-o

Replies: 0
Views: 1835

Last post by DickieG
18 Feb 2009, 23:07
no power to heater fan

by citronut » 03 Feb 2009, 22:40

First post

were is the giude to fixing a xantia heater fan, (ignition switch/relay???) this one has no power to the fan plug

regards malcolm

Last post

It's a sticky on the Citroen section Malcolm :D

Replies: 1
Views: 1837

Last post by red_dwarfers
03 Feb 2009, 22:44
HDI Injectors

by craigmanc » 07 Jan 2009, 21:53

First post

Just a quick simple one for you all.

If your struggling to get your HDI injectors out as every body does.

Pour COKE A COLA around the base of the injector where it it mounted and leave over night to soak in.
Then start the engine in the morning and let a bit of temperature get to them. They will come out a doddle!!

NOT DIET COKE

Regards
Craig

Last post

With the blow by problems on the HDI and some other diesels would this be ................................

a coke de-coke :) :)

Colin

Replies: 1
Views: 2060

Last post by admiral51
07 Jan 2009, 21:57
Xantia suspension only goes fully up or down

by bernie » 03 Feb 2005, 02:29

First post

As an experiment, I removed the 2 plastic clips on otherwise working front and rear height correctors.
The results are the suspension will ONLY be fully up or fully down depending on which direction you LAST moved the internal height adjuster.
This simulates when the white plastic link fails when either end DISCONNECTS from it's ball socket.
I...

Last post

Yeah I know. 8) ............................ (Sounds like L.B.)

It's a bit quite on Activanet thesedays isn't it?

Replies: 4
Views: 2767

Last post by ACTIVE8
04 Jan 2009, 22:01
Diesel Pump Emergency Stop lever Locations

by CitroJim » 19 Dec 2008, 19:51

If your Diesel Engine will not switch off at the ignition switch because the stop solenoid has failed say, here are the emergency stop lever locations for both Lucas and Bosch pumps.

This is the Lucas Emergency Stop lever. Push it in the direction of the arrow away from the idle speed adjuster screw head.

This is the Lucas with the lever...

Replies: 0
Views: 2881

Last post by CitroJim
19 Dec 2008, 19:51
How to Strip a Bosch Diesel Injection Pump

by CitroJim » 24 Mar 2008, 15:25
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First post

I have finally done it, thanks to the cold weather, and produced a guide to stripping a Bosch Diesel Injection Pump as fitted to many a Xantia 1.9TD. Earlier pumps without the electronic bits are very similar, as are non-turbo Bosch pumps.

The strip is what you would have to do in order to replace the seals most likely to leak. I do not...

Last post

It is right under the pump body Mike, almost impossible to see and feel. You'll need a half-moon ring spanner to get on it and put loads of rag underneath to catch it as it falls.

You'll also need a puller for the sprocket.

These are the pukka tools:

This is my puller in use:

What it looks like:

And the dimensions to make one....
Replies: 29
Views: 9938

Last post by CitroJim
09 Dec 2008, 15:32
Xantia dash removal

by Clogzz » 30 Jan 2006, 12:48

First post

Part of this job is listed in the ‘Common Problems & Fixes – Archive’, but the link to the author no longer works.
This link goes straight to the dash removal job:

Last post

Quite agree with Jim, if its your first time pick a weekend where the weather is good and start on Saturday morning :wink: its not difficult just time consuming, remember to take loads of digital photo's along the way as you'll easily forget where wires are routed, get one wrong and you'll have to remove the dash again,,,,,,,,,,,how do I know that...

Replies: 5
Views: 6156

Last post by DickieG
04 Oct 2008, 22:50
Sealing an Estate Tailgate Membrane

by CitroJim » 24 May 2008, 16:39

A frequent cause of leaks into the boot on a Xantia Estate is failure of the mastic holding the inner polythene membrane to the tailgate. The seal fails and allows water to run stright into the boot and in the process soaks the tailgate trim.

The cure is to remove the membrane completely, clean all the old mastic off and apply new mastic. The...

Replies: 0
Views: 2057

Last post by CitroJim
24 May 2008, 16:39
Clean Alloy Wheels Easily & Cheaply...

by madasafish » 01 Sep 2004, 14:24

First post

I use white spirit (with gloves).
Cheap and as effective.

Last post

That`s not what dishwashers are for..........they are for cleaning rocker covers and air cleaner housings....

Replies: 12
Views: 6561

Last post by lexi
10 May 2008, 22:09
Xantia Radio Codes

by rogue » 24 Jan 2005, 16:15

First post

Lost your code for you Blaupunkt PHI series ,,,,give me an email i may be able to help you

Last post

If anyone requires code entry instructions do not hesitate to PM me.

TIP: Alway's be sure that the code you are entering into your radio is the 'original' code, otherwise you will 'codelock' your radio. Check that the seal on your radio has not been tampered with.

Obviously 'FREE' Blaupunkt radio codes can not be guaranteed, if you need any...

Replies: 1
Views: 2723

Last post by CODEMAN
06 Apr 2008, 18:23
Glowplugs (Xantia TD)

by RichardW » 06 Nov 2006, 14:22

First post

Just changed the plugs in the Xantia, so thought I'd post a few hints and tips. This is based on my 97 car, which has the tubo pipe bolted onto the turbo outlet flange - some cars have the pipe fixed on with a jubilee clip, which is better, as it's much easier (possible?) to remove. Arm yourself with a good 12mm cranked ring spanner - the deeper...

Last post

Done it - phew!

Took me 3 weeks ofputting it off but got around to it today,
All but plug number 4, after much swearing the cold set in and I gave up, love to know how you got leverage?? I could see how it wiould work if i took he coolant pipe off but that was melted on fast. Putting the 8mm nut back on was the least fun.

The other 3 though,...

Replies: 5
Views: 3900

Last post by RugbyPete
29 Mar 2008, 15:46
Blow by Blow: 1.9TD Clutch Change

by CitroJim » 23 Feb 2008, 17:37
1

2
First post

The job has started :D and in between helping a friend fix a 53 year old valve radio, good progress has been made.

I'll update this as the job progresses. The job is being done on my very early MK1 sinking Xantia 1.9TD and things may be different for later 1.9TDs.

Start off by jacking up and securing the front very firmly on axle stands. let...

Last post

sounds like you had lots of fun Jim,

i allways remove both drive shafts completly, and i never use a clutch alighning tool, all i do to line it up is with the presure plate kniped up but still just loose enough to let you move the drive plate around with the tips of your fingers through the three opennings around the sides of the presure plate,...
Replies: 20
Views: 8897

Last post by citronut
16 Mar 2008, 11:02
Veggi oil tax free...LEGAL

by caeclyd2 » 19 Jul 2007, 20:17

First post

At last the government has done something right for once

Enjoy....I am :D :D :D :D :D :D :D :D :D :D

Last post

I dont know any in south lincs sorry there are a few places in yorkshire that sell svo at similar prices to what you are paying for your wvo.

But If your local chippy want you to take all of the waste vegetable oil, as long as its good oil ie not full of rubbish I would say take it all. It will be quite easy to pass/sell it on if you cant use the...

Replies: 7
Views: 3280

Last post by caveman_si
18 Jan 2008, 10:54
ZX Subframe mounts

by RichardW » 11 Jan 2008, 20:57

Info about changing them:

And Jon's thread that I referenced:

When they are gone they give a deep clonking noise at the rear, and the back end squirm about all over the place. 10 years / 100k miles seems about the life. Worth jacking up first and checking that the play is not in the tailing arm bearing - if it is then you will need to...

Replies: 0
Views: 2003

Last post by RichardW
11 Jan 2008, 20:57
Tip: Xantia V6 Oil Filter

by deian » 08 Jul 2007, 20:41

If any of you V6 owners want to buy the oil filter from Halfords you will notice it is not listed (neither their own brand or Champion).

Not sure you would think of buying the one listed under the Peugeot 406 3.0 V6 1998 onwards, being the same engine it will fit.

It's a Champion F118. I did bought it and it worked fine!

Shame Halfords don't...

Replies: 0
Views: 1688

Last post by deian
08 Jul 2007, 20:41
Refitting side strips (stuck on type) and badges.

by alan s » 11 May 2007, 20:31

Ever had the problem of droopy loose or falling off strips on the doors? Not used much these days, but as is the way in the car industry, what goes around comes around, so no doubt even new car drivers may one day have to face this problem.
Common causes of failure seems to be moisture, extended exposure to weather both hot and wet, accidental...

Replies: 0
Views: 1864

Last post by alan s
11 May 2007, 20:31
Cleaning tips

by Dave Bamber » 22 Feb 2005, 03:29

First post

I've found Cif Oxy-Gel is great for cleaning wheels and tyres. Don't tell Mrs B though!

Last post

Johnsons baby wipes are excellent for cleaning hard interior plastics, don't leave a residue or a nasty looking artificial shine and smell quite pleasant. They also work well on leather, as well as nourishing it.
quote]

I use these, found they were good when my mates kid got sauce on my seats

I'm a bit of a car cleanliness freak and i'd be...

Replies: 5
Views: 5169

Last post by howard
27 Feb 2007, 14:38
Corroded Brake Bleed Nipple

by G4EIY » 09 Jul 2006, 23:04

First post

Hi Folks,

Just got round to bleeding the brakes on my Visa, then with very little pressure on the spanner, the front nipple sheared off flush. no chance of getting it out !!!...

So I picked a spare BX rear one I had in my box of bits that had a similar fate. and set about using this as a test bed...

I carefully drilled the remains of the broken...

Last post

Good work! The ball bearing is an excellent idea.

205 GTi calipers suffer a similar problem. I have done it a slightly different way to recover a caliper that would not adequately seal with an M8 bleed nipple.

On the lathe, I turned up a small brass adaptor which takes an M6 bleed nipple at one end and an M8 thread on the other end. Screw it...

Replies: 4
Views: 2827

Last post by CitroJim
06 Nov 2006, 14:56
Xsara Aftermarket Radio Fitting Woe !!!

by poormansporsche » 19 Jul 2006, 22:33

First post

alright peeps,

ive just brought a 2000 w plate xsara vtr 1.8 furio with no radio, ive got a pioneer head unit in the garage, ive brought the supposedly right converter block / stalk converter from autoleads (code from their webby) fitted all in but the radio doesnt turn on or off with the key and the steering wheel controls are mental. Im not...

Last post

alreet,

fuse move and wire routed from fag lighter and the radio is now switching off nicely (the steering wheel controls are still mental though!)

But is it normal on the xsara to have relays clicking all over the show? There must be 3 relays that click after the ignition is switched off ???

Replies: 9
Views: 7685

Last post by poormansporsche
24 Jul 2006, 23:33
Groaning, uneven brakes - it might be...?

by Johnno » 05 Jul 2006, 13:32

First post

I had a problem with my Xantia brakes involving stickiness and uneveness, akin to a warped disc. I also began to experience an alarming groaning noise on gentle right-hand bends and an even more alarming vibration under hard braking - suggesting a disc might be cracked! The discs aren't very old so I checked (for the umpteenth time) and confirmed...

Last post

I've had the same problem and sorted it out in the same way!

It has a tendency to come back and its probably a good idea to grease the top slide too.

Replies: 1
Views: 1717

Last post by Kowalski
05 Jul 2006, 22:45

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