Spaces wrote:What you have to say is interesting too - down the years we have obviously being driving with very similar thoughts in our heads and engineering similar trials. I read (and had contributed) to your linked thread.
Opps, when I posted a link to that thread I hadn't noticed you'd already posted it in.

I've been posting in too many threads lately, some of them with parallel or related discussions, so its easy to forget who said what and where.
Do you find the aeration problem much different in winter? Has anyone considered altering the viscosity of LHM slightly?
Funny you should mention that because until HDI's "Odd suspension issue" post came along I had been meaning to start a thread asking if people noticed changes in ride quality with temperature, because I certainly do.
In both this Xantia and my previous one (both HA2) I notice a big difference in ride quality with both ambient temperature and whether the car itself is warmed up or not. Invariably the ride quality is best in cold conditions and gets rapidly worse in hot conditions.
Even today I noticed this effect - we took some rubbish to the dump and the ride at first was extremely good, no real harshness to speak of, of course there was a little bit of extra weight in the back, but not much, maybe 50Kg. After that we went into the city (about 10 miles) and the ride was still good, but by the time we were heading back I noticed the ride was becoming quite harsh - a total driving time of about 30 minutes with a 15 minute pause before returning.
This is not an uncommon experience for me. Good ride at first, deteriorating in as little as 30 minutes as the car heats up. Now to be fair I haven't done the diode mod on the electrovalves on this Xantia yet, and its not unusual for dry joints on the internal diode to change with temperature - I had that problem on my previous Xantia where the back EMF diode in the front electrovalve measured and worked ok when it was cold but went high resistance when it heated up from engine bay heat (it is right in the radiator air-stream after all) causing the suspension to constantly cycle in and out of hard mode every few seconds. I caught it red handed with my diagnostic LED which visually indicated the feed to the elecrovalves was cycling on and off when it shouldn't be...

Once I performed the diode mod I never observed that happen again in the months that I left the diagnostic LED on the dashboard.
However my previous Xantia still had a strong tendency towards riding well when cold and poorly when hot, so the diode didn't explain everything. Since that Xantia lived in New Zealand it was subject to a lot hotter weather than the UK ( sometimes hot enough to melt the tarmac on the road

) and quite mild winters so this could explain why I seemed to have this issue more than some of the UK forum members, as the car on average was subject to a lot higher temperatures than here in the UK.
As to why temperature seems to affect it, I don't really know. The only two things I can think of are the change in viscosity of the oil, and a change in aeration of the tank. Frothing of the oil is a significant issue in the hydraulic system, there are so many places where high pressure oil is forced through very narrow orifices, (including damper valves) so much so that LHM has anti-frothing agents in the oil which don't last indefinitely, hence one of the reasons for changing the oil. I'm assuming that when the oil thins with heat it has more tendency to froth under extreme pressure conditions than when its colder and thicker. (I've always felt that LHM is a wee bit on the thin side...)
The other possibility is that if hardened, failing rubber return lines are the source of air being sucked in and dumped in the tank in large quantities, its quite likely that the sealing of the worn rubber joints will change with temperature - heat may cause the rubber to expand and start to leak more letting more air in. From what I can remember I was able to correlate an increase in bubbles returning to the tank when the car and/or the weather was hotter, using my clear pipe section.
One other thought is that it may not be so much temperature but running time that causes the ride to get worse as you drive. If we assume that there is a steady stream of bubbles being sucked into the pump, (perhaps worsening with heat) then at first it wont affect the ride much as they will just be recirculating through the pressure regulator back to the tank, but there will be height corrections while driving - the rear suspension is constantly making small corrections due to acceleration, and the front suspension will make height corrections if you turn on a sharp lock for more than a few seconds, and also gradually with slow pressure loss which must be corrected. (About once every 10 minutes or so) Eventually this must lead to an accumulation of air in the suspension.
It looks like our thinking and experimentation does differ on the effect of a chamfered damper hole. I've tried it alongside a marginal hole diameter increase and found the results surprisingly different at all speeds on all roads, in a variety of model. Whereas boring out the hole made things a little smoother overall, it didn't have the effect that made you feel something rather clever and sublime had been altered, as I find chamfering the hole does. This was particularly obvious on the GS I mentioned. Using a set of really old spheres (with the pronounced lip) which had seen little use and regassed to the correct pressure gave an even more sublime ride. The damper hole was altered so it was the same on all, after slightly smaller holes with chamfering had been driven back-to-back with those without any chamfer and a slightly larger hole.
Interesting, maybe you do have something there then. One of the other problems with the Xantia versus CX/GS is that on the older models there is a straight flow from the piston to the sphere damper valve at the same diameter of the piston, so no turbulence at all. Look at the strut top of a Xantia by comparison and not only do you have a greater than right angle joint, there is an offset hole of only about 10mm connecting the sphere with the piston inside the strut.
Furthermore the oil must flow through two small holes (about 5mm diameter) at right angles into the top of the strut shaft and then after a sharp 90 degree bend all the way down inside the shaft to reach the actual piston. So there is a rather small diameter long path with a number of bends and right angles between the sphere and the actual piston surface that is going to cause unnecessary turbulence. Then in HA2 you have the 10mm pipes that are a good 1.5 metres or so long down to the hydractive regulator, so more tortuous path to flow. I've often wonder whether this byzantine path the oil has to flow through isn't part of the problem with the ride on a Xantia... I've noticed that if the steel pipes are not mounted correctly they will bang against the wing with the jolt caused by the sudden oil flow from a bump - like water hammer in an unsupported water pipe...
A few points:
>>I'm not suggesting poor ride is all down to this - anything but - it's almost always a series of factors, adding up to the whole.
>>Why did Citroën alter their design to the one which which includes the circular lip then chamfered edges while they were still developing and improving their system, if there were no benefit?
If I had to guess I would say cost savings, pure and simple, and by the time the later spheres came out the original designers that invented the hydropneumatic system were probably retired if not no longer with us. When you look at some of the design of the Xantia and later Citroens you definitely get the feeling that there is a new generation of engineers who whilst coming up with some good ideas (Hydractive 2 on the whole I think is a good idea with some implementation errors) are lumbered with this "legacy" system that they don't fully understand. Some of the small details and intricacies of why certain things were done certain ways are lost on them, and so some mistakes have been made that the original designers with a more thorough understanding of the system would not have made.
>>I'm suggesting the machined surfaces smooth the initial flow of fluid into the sphere, which knocks off the 'ragged edges' of small road ripples when the fluid is moving back and forth many tens of times a second. Under certain conditions this may prevent the 'leaves' operating.
>>I reckon the threshold to entering the damper is marginally lower.
So do you think the threshold at which the leaves open is where the harshness occurs ? So that a bump amplitude that just opens and closes the leaves repetitively results in harshness ?
(Think of the fluid's molecules as a crowd of people who are being forced out of a small exit from an enclosed space. If there is a funnel then when the doors open/there is pressure to move, as soon as they open they can start passing through the corridor. They may even pass slower through this since there isn't a delay in finding the exit, when a 'bursting' pressure may begin to build before the route is used.)
>>It smoothes the ride when there is virtually no damping to do since there is less resistance to flow.
>>I compare with the carburettor bell-mouth used in racing/fast cars which are trying to minimise the gases' energy losses as they are forced through a small venturi.
I don't know enough about fluid dynamics to agree or disagree with this, but I suspect it doesn't work quite like this. At the end of the day you have a volume displacement versus pressure curve - if you apply a certain amount of pressure on the hydraulic ram, how rapidly is the piston allowed to move. This relationship between volume displacement and instantaneous pressure is what defines the damping characteristic, and with any sort of threshold damper like this its a non-linear line with a kink in the curve where the leaves open.
The way I would go about tuning the suspension would be this - once spring constant is chosen (and thus oscillating frequency) I would start with no (or very stiff) leaf valves and adjust the size of the bypass hole until the rebound damping is correct - just enough damping (hole just small enough) that the rebound doesn't overshoot. Then I would make the leaf valves softer until the rebound starts to overshoot and then back it off a bit so that they can't quite open on rebound alone.
This way the leaf valves don't open in response to rebound, (the slow rebound plays out through the bypass hole) but a bump that is moderately more sudden than the rebound rate will open the leaf valve and thus be absorbed easily. I believe this is the way most Citroen's are tuned, or at least used to be, although it gets a lot more complex with the HA2 system as there are two sets of dampers with different tunings connected in parallel while in soft mode...
>>For small and oscillating small wheel displacements, you're assuming maximum damping required, given the hole size. I'm not as sure as you are about this.
>>I can see that damping may be reduced slightly - not sure whether the shorter minimum width orifice is the sole reason of this as you seem to suggest, or whether there is a combination of this and the initial smoother flow.
Don't quite follow what you're saying there. Although the damping just below the leaf opening threshold is heavier than after the leaves open,the damping still does reduce below that as damping is proportional to the oil velocity...so damping drops to near zero at near zero velocities.
Consideration of other points you make, not directly relating to the damper orifice:
>>The use of significant amounts of rubber in the system - sometimes I'm aware of this rubber setting up a shortish high-frequency oscillation when a sudden bump is encountered. This can lead to a crashy feeling ride of a different sort as different layers of rubber react differently to a shock load. Contrasts in the rubber's behaviour is sometimes obvious when temperature varies widely from one day to the next or day to night.
Yes I notice this as well, although the rubber does isolate rough surfaces quite well in some ways it does have its own oscillatory frequency at quite a high frequency, probably around 10-20Hz. Bear in mind though that a tyre does this as well - the unsprung mass of the wheel and some of the suspension mass works together with the compliance of the tyre itself to oscillate at the wheel hop frequency - also around 10-20Hz, which also varies with tyre pressure and hence temperature. If you watch a car wheel hit a step in the road it oscillates at this 10-20Hz frequency for at least 5 cycles or so. If this sets up a sympathetic vibration in the suspension joints themselves (eg worn rubber joints like the lower arm bushes) then it can cause quite a harsh jolt that feels more like a rapid vibration.
When the HA2 system is malfunctioning (for as yet unexplained reasons) I believe its this rapid wheel/rubber joint oscillation when hitting steps in the road that leads to the harshness - for example image that the soft/hard mode valve opened and closed with every cycle of this 15Hz oscillation when hitting a step in the road - you'd feel a number of harsh jolts in under a second.
>>Different quality steel used through a car's life can adversely effect body stiffness and create differing responses to the different loads fed into it.
>>Tyre condition, size, age, make and wear affects how all bumps are dealt with - the suspension is set up to match the original tyres used on the car. Even the properties of these may alter down the years as manufacturers alter compounds.
None of the tyres originally specced for older Citroens are still available - even the original Xantia types are long gone, so who knows how the newer typically harder tyres will interact with the resonances in the suspension, thats a good point.
>>Tyres meeting a sharp edge on the rise out of a pothole take so much of the shock. A CX riding on original 185-14 Michelins will deal with such a shock very differently from one with cheap make 195-70s or 185-70s in use. I used a GS for a while with 155 Michelins on the front: the car was better suited to English roads.
Funny you say that, my Dad's GS had 155 Michelins all round and it definitely rode and handled better than the original 145's.
Like you, I admire the CX construction enormously. Citroën had been seeking a solution for how to construct a large car with the maximum strength for a given weight, and had reached this clever method after having tried the monocoque and 'base unit' ideas. The idea of structurally separating two different problems and making them work to their best free of compromise, as well as combining the two to work together where beneficial was as clever as so much other technology Citroen developed, but much less appreciated.
There was certainly a lot to admire in the CX. If you compare the front suspension of any modern car including a Xantia it looks positively flimsy by comparison, with the top half of the suspension only connected through the body. The front suspension of the CX (and GS for that matter) is massively strong, how they managed to shoe-horn a large transverse engine and gearbox in there and still keep the one piece suspension chassis with over the top box section I don't know.

To then connect the front and rear chassis with under body chassis rails would be positively overkill in many peoples eyes, and yet they did it, and it worked.
I have first hand experience of the solidity of the GS suspension as I had a 30mph head on collision in mine (not my fault I might add, even though I was only 18 at the time

) which completely crushed the front bumper and under-tray, literally wrapping it around the engine, along with the left hand wing which was wrapped around the tyre. After bending the wing away from the tyre not only did the car start first time and drive home, but there was no structural damage to the suspension or its geometry - apart from the destroyed bodywork all that happened was that the whole suspension subchassis moved back on its mounts on the body on the left hand side by about 10mm. The suspension chassis itself retained its integrity, no arms were bent, even the wheel alignment was fine, we just had to slacken the mounting bolts and move its position slightly on the body as the mounting holes on the body had been stretched.
I appreciate how the Australian firm Kinetic took hydraulic suspension beyond the bounds of Citroën and how the same man, who was originally inspired by Citroën, is developing high-speed marine suspension technology. This is surely more how the company would have advanced given its own design freedoms?
Wasn't it Kinetic that were responsible for the cross linked anti-roll system in the Citroen Xsara WRC car of a few years back ? Now that's something I'd like to see on a road Citroen, and something that could be implemented on an Activa like car...