Replacing inlet manifold gaskets (406 1.8 16V), need help!

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LFY
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Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by LFY »

Hi everyone,

I'm about to replace inlet manifold gaskets of my Peugeot 406 1.8 16V (XU7JP4 LFY) petrol engine.

Image

Do I need to apply grease on new gaskets before installation? Some say it is necessary, some say the opposite! I'm confused!

I didn't find the tightening sequence of intake manifold bolts. Does anyone have the pattern?
Is the tightening torque 20 nm?

Thanks for your help.
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by GiveMeABreak »

Post your VIN here (it will be masked automatically) and I'll get the info you need.
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by wheeler »

I personally don't put anything on the seals (they are the rubber O ring type?) & never had any issues. Don't see the need as they are mating to a flat surface & not pushing over anything.
Yes the torque is 20 Nm.
As for tightening, I would do it like a cylinder head, tighten by hand then final tightening starting from the middle & spiralling outward.
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by LFY »

(they are the rubber O ring type?)
They are of this type:

Image

Should I follow this pattern for tightening intake manifold bolts? (this is for cylinder head)

Image
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by Paul-R »

That's exactly the pattern that Wheeler told you he uses.
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by LFY »

Thanks for your answers.
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by LFY »

ImageWhen I was removing the manifold this thing fell into the intake port.
I tried to remove it but it fell further into the port.
I think it is a little piece of leaf or something.

I am very afraid now. I don't want it to be sucked into the cylinder and ruin the piston rings.
What should I do now? :(
Is there anyway to pull it out without removing the cylinder head?
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by myglaren »

Vacuum cleaner?
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Re: Replacing inlet manifold gaskets (406 1.8 16V), need help!

Post by xantia_v6 »

myglaren wrote: 19 Nov 2018, 10:05 Vacuum cleaner?
Vacuum cleaner with smaller (≈ 20mm) extension hose taped on to get right into the port.
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