gear linkage
Moderator: RichardW
-
- Posts: 12
- Joined: 09 Aug 2018, 07:37
- Location: Renfrew scotland
- My Cars: Picasso xsara 1.6 hdi
gear linkage
HELP Have problem with gears gears stiff when changing then got stuck in reverse had to call recovery ok said it was gear linkage nightmare to get to so one of the gear linkage cables won't move up and down sleeve it's the one on the right on gear shift in car so could that be problem and how do I remove cables pics please if any
- GiveMeABreak
- Forum Admin Team
- Posts: 36996
- Joined: 15 Sep 2015, 19:38
- Location: West Wales
- My Cars: C3 Aircross SUV HDi Flair Peperoncino Red (The Chili Hornet)
C5 X7 2.0 HDi Exclusive Mativoire Beige (The Golden Hornet)
C3 1.6 HDi Exclusive Aluminium Grey (The Silver Hornet)
C5 MK II 2.0 HDi Exclusive Obsidian Black
C5 MK I 2.0 HDi SX Wicked Red
Xantia S2 2.0 HDi SX Hermes Red
C15 Romahome White
XM 2.0 Turbo Prestige Emerald Green Pearlescent
XM 2.0 Turbo Prestige Polar White
XM 2.0 SX Polar White
CX 20 Polar White
GS 1220 Geranium Red
CX 2.4 Prestige C-Matic Nevada Beige
GS 1000 Cedreat Yellow - x 5644
Re: gear linkage
I’ll have to assume you are talking about the Picasso in you profile panel. Post or PM your VIN if you want instructions.
Please Don't PM Me For Technical Help
Marc
Marc
-
- Posts: 12
- Joined: 09 Aug 2018, 07:37
- Location: Renfrew scotland
- My Cars: Picasso xsara 1.6 hdi
Re: gear linkage
Vin no VF7**************[VIN obfuscated, can be read by forum staff]***********. HAYNES MANUAL NOT SHOWING HOW TO REMOVE THE
CABLE NOT GOOD INSTRUCTIONS
CABLE NOT GOOD INSTRUCTIONS
Last edited by GiveMeABreak on 17 Aug 2018, 10:53, edited 1 time in total.
Reason: VIN Masked
Reason: VIN Masked
- GiveMeABreak
- Forum Admin Team
- Posts: 36996
- Joined: 15 Sep 2015, 19:38
- Location: West Wales
- My Cars: C3 Aircross SUV HDi Flair Peperoncino Red (The Chili Hornet)
C5 X7 2.0 HDi Exclusive Mativoire Beige (The Golden Hornet)
C3 1.6 HDi Exclusive Aluminium Grey (The Silver Hornet)
C5 MK II 2.0 HDi Exclusive Obsidian Black
C5 MK I 2.0 HDi SX Wicked Red
Xantia S2 2.0 HDi SX Hermes Red
C15 Romahome White
XM 2.0 Turbo Prestige Emerald Green Pearlescent
XM 2.0 Turbo Prestige Polar White
XM 2.0 SX Polar White
CX 20 Polar White
GS 1220 Geranium Red
CX 2.4 Prestige C-Matic Nevada Beige
GS 1000 Cedreat Yellow - x 5644
Re: gear linkage
I think you misread one character in the VIN - I've PM'd you, but I think I have what is should be:
XSARA PICASSO FAMILY SALOON 1.6 HDi 92 (DV6ATED4) Manual gearbox 5 with a build date (RPO 10825 which you can check on the tyre inflation pressures sticker). Give me a minute and I'll take a look at the procedure for you.
XSARA PICASSO FAMILY SALOON 1.6 HDi 92 (DV6ATED4) Manual gearbox 5 with a build date (RPO 10825 which you can check on the tyre inflation pressures sticker). Give me a minute and I'll take a look at the procedure for you.
Please Don't PM Me For Technical Help
Marc
Marc
- GiveMeABreak
- Forum Admin Team
- Posts: 36996
- Joined: 15 Sep 2015, 19:38
- Location: West Wales
- My Cars: C3 Aircross SUV HDi Flair Peperoncino Red (The Chili Hornet)
C5 X7 2.0 HDi Exclusive Mativoire Beige (The Golden Hornet)
C3 1.6 HDi Exclusive Aluminium Grey (The Silver Hornet)
C5 MK II 2.0 HDi Exclusive Obsidian Black
C5 MK I 2.0 HDi SX Wicked Red
Xantia S2 2.0 HDi SX Hermes Red
C15 Romahome White
XM 2.0 Turbo Prestige Emerald Green Pearlescent
XM 2.0 Turbo Prestige Polar White
XM 2.0 SX Polar White
CX 20 Polar White
GS 1220 Geranium Red
CX 2.4 Prestige C-Matic Nevada Beige
GS 1000 Cedreat Yellow - x 5644
Re: gear linkage
Here is the adjustment procedure first of all - in case you can adjust the cable. I will follow up with the replacement after.
Note the cables must be adjusted each tome the following are removed:
Gearbox, Power Unit or Gear Selectors.
Check
Parts |
Positioning tool for the gear lever 9607-T |
Gearbox, Power Unit or Gear Selectors.
Adjustment (Inside the Vehicle) | Under The Bonnet |
|
|
- Remove the tool [1].
- Check that you can shift through all the gears without running into any tight spots.
- Check that the movement of the gear lever is the same from front to back and from right to left; otherwise repeat the adjustment.
- Refit the interior trim under the gear lever.
- Refit the air filter assembly.
|
|
Please Don't PM Me For Technical Help
Marc
Marc
- GiveMeABreak
- Forum Admin Team
- Posts: 36996
- Joined: 15 Sep 2015, 19:38
- Location: West Wales
- My Cars: C3 Aircross SUV HDi Flair Peperoncino Red (The Chili Hornet)
C5 X7 2.0 HDi Exclusive Mativoire Beige (The Golden Hornet)
C3 1.6 HDi Exclusive Aluminium Grey (The Silver Hornet)
C5 MK II 2.0 HDi Exclusive Obsidian Black
C5 MK I 2.0 HDi SX Wicked Red
Xantia S2 2.0 HDi SX Hermes Red
C15 Romahome White
XM 2.0 Turbo Prestige Emerald Green Pearlescent
XM 2.0 Turbo Prestige Polar White
XM 2.0 SX Polar White
CX 20 Polar White
GS 1220 Geranium Red
CX 2.4 Prestige C-Matic Nevada Beige
GS 1000 Cedreat Yellow - x 5644
Re: gear linkage
Here's the removal / refitting guide. Raise and support the vehicle on a 2 post lift.
Inside the Vehicle | |
Disconnect the battery negative terminal. Remove (on each side):
Unplug:
| Unclip the control cables (7) from the gear lever at "a". |
Remove the ventilation duct (8). Unclip the sleeves of the control cables (7) from the control support at "b" Using circlip pliers. N.B. : When removing, attach the control cables together so as to make it easier to pass them through the bulkhead when refitting. | Under the vehicle Remove:
|
CAUTION : Do not use a tool to unclip the ball-joints. Unlock the ball-joints (10) by pressing in the centre "c" and pulling them upwards. | Unclip the sleeves of the control cables (7) on the gearbox Using circlip pliers. Remove the control cables (7). |
Refitting N.B. : Coat the bulkhead filter foam with a soapy water type lubricant to make it easier to refit the control cables.
|
N.B. : Unlock the ball-joint keys at "d", before clipping the ball-joints onto the gear selection levers. | Conditions required before adjusting:
|
N.B. : Check that you can shift through all the gears without running into any tight spots. Check that the movement of the gear lever is the same from front to back and from right to left; otherwise repeat the adjustment. Refit:
|
Please Don't PM Me For Technical Help
Marc
Marc
-
- Posts: 12
- Joined: 09 Aug 2018, 07:37
- Location: Renfrew scotland
- My Cars: Picasso xsara 1.6 hdi
Re: gear linkage
Ok thanks for help now to tackle it
-
- Posts: 12
- Joined: 09 Aug 2018, 07:37
- Location: Renfrew scotland
- My Cars: Picasso xsara 1.6 hdi
Re: gear linkage
Hi where can I get the tool for gear lever
- Huskyxantia
- Donor 2023
- Posts: 1939
- Joined: 30 Jul 2018, 22:11
- Location: Surrey Kent sussex border
- My Cars: Past cars
Xsara Picasso 2019 to 2022 r.i.p
Xantia mk1&2 1.9D & 2.0Hdi
Peugeot 206 sw 1.4hdi
Other models
Skoda fabia,escort van,ford ka,Vauxhall astra g car & estate, Vauxhall corsa b, Suzuki swift
Escorts mk 1,2,3,4,5 fiestas mk 1,2, Sierra diesel mk1 Mondeo mk1 diesel .
Peugeot 207 , 307sw
Now cars
Picasso 2.0Hdi now gone to scrappie
Citroen zx estate 1.9D the cherished one
Peugeot 206cc raised from the dead & saved from the crusher traded up to a 308cc
307sw traded for the 207 .
Wish list.
Peugeot 405 diesel
106 or 206
Mondeo Mk1 diesel once owned 1.8tdi was real nice. - x 395
Re: gear linkage
Guess what ... happend to me this morning hard to get in 1st 2nd what a fight, limped home and had to use 206,, is the procedure the same as above for me
Husky.
- Huskyxantia
- Donor 2023
- Posts: 1939
- Joined: 30 Jul 2018, 22:11
- Location: Surrey Kent sussex border
- My Cars: Past cars
Xsara Picasso 2019 to 2022 r.i.p
Xantia mk1&2 1.9D & 2.0Hdi
Peugeot 206 sw 1.4hdi
Other models
Skoda fabia,escort van,ford ka,Vauxhall astra g car & estate, Vauxhall corsa b, Suzuki swift
Escorts mk 1,2,3,4,5 fiestas mk 1,2, Sierra diesel mk1 Mondeo mk1 diesel .
Peugeot 207 , 307sw
Now cars
Picasso 2.0Hdi now gone to scrappie
Citroen zx estate 1.9D the cherished one
Peugeot 206cc raised from the dead & saved from the crusher traded up to a 308cc
307sw traded for the 207 .
Wish list.
Peugeot 405 diesel
106 or 206
Mondeo Mk1 diesel once owned 1.8tdi was real nice. - x 395
Re: gear linkage
Heres how i lined up my gears without the tool
GET THE CABLES ALL CONNECTED BOTH ENDS GET 4TH GEAR THE BEST YOU CAN LOCK OFF WITH THE YELLOW PUSH PLUG THE RIGHT HAND BALL JOINT LEAVE THE LEFT ONE ALMOST OUT THEN WITH A LONG BAR OR SCREWDRIVER PUSH THE ARM BACK AS FAR AS IT GOES I HEARD A CLICK I THEN PUSHED IN THE YELLOW LOCKING PLUG ..... I HAD ALL THE FULL GEARS !
GET THE CABLES ALL CONNECTED BOTH ENDS GET 4TH GEAR THE BEST YOU CAN LOCK OFF WITH THE YELLOW PUSH PLUG THE RIGHT HAND BALL JOINT LEAVE THE LEFT ONE ALMOST OUT THEN WITH A LONG BAR OR SCREWDRIVER PUSH THE ARM BACK AS FAR AS IT GOES I HEARD A CLICK I THEN PUSHED IN THE YELLOW LOCKING PLUG ..... I HAD ALL THE FULL GEARS !
Husky.